Impregnable surfaces for clean processes.

Chemical industry

Chemical processes are particularly sensitive to any impurities or foreign particles that get into the production facilities during processing. Another challenge is protecting the surfaces of components and equipment that come into contact with aggressive substances during the production processes. This is why coatings for chemical processes must be absolutely non-porous and be completely resistant to the caustic effects of a wide range of chemicals. Easy cleaning, high temperature resistance and good nonstick properties also meet the requirements for surfaces under the toughest production conditions.

Tailor-made coatings, a global presence and 20 years of experience in the protection of surfaces make Impreglon the ideal partner for the chemical industry.

Expertise in the chemical industry

Impreglon has been active in this industry for
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years.
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customers worldwide.
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Impreglon products in use.

Applications

With surface optimization solutions by Impreglon, there are no nasty surprises in the chemical industry, even under the harshest production conditions.

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Tanks for biodiesel

Chemical resistance with good corrosion protection

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Containers and agitators

Conductive nonstick coating prevents paint adhesion and static charge

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Conveyor plates

Extremely good nonstick properties and optimal protection from wear

Tanks for biodiesel (corrosion protection)

Tanks for biodiesel

Biodiesel is aggressive and causes damage in the tanks. Replacing or repairing the tanks is time-consuming and expensive.

Resistance and corrosion protection

Chemical resistance and corrosion protection for interior walls.

MagnaCoat®

MagnaCoat® protects the surfaces from chemically aggressive biodiesel and offers optimal corrosion protection.

Increased durability, cost efficiency

The service life of the containers is significantly increased. Resurfacing, repairs and replacement are not needed as often.

Polymer coating systems for heavy-duty corrosion protection

MagnaCoat® coatings are thick-film polymer and fluoropolymer coatings with a virtually non-porous surface. They offer excellent corrosion resistance, good nonstick properties and high electrical impact resistance, even at high temperatures. The coatings also provide excellent barrier protection to resist aggressive chemicals.

MagnaCoat® polymer coatings can be applied to all surfaces made of aluminum, steel, stainless steel or other alloys.

Coating thicknesses: 100 µm to 800 µm
Temperature range: -40 °C to +260 °C
Surface roughnesses (Ra): up to approx. 1.5 µm
FDA approved: yes, with certain coating types
Top coat with barrier layer
Polymer layer with barrier layer
Compound layer
Substrate

Containers and agitators (nonstick coating)

Containers and agitators

Containers and agitators are used for mixing when producing paints and lacquers. The process involves mixing paint at high speed. Solvent fumes can escape. Before new paint is mixed, the container and agitator must be completely cleaned.

Easier cleaning without static discharge

Cleaning the containers is very time consuming. The static charge of the agitator can cause escaping solvent fumes to react.

ChemCoat®

Coating the containers and agitators with a version of ChemCoat® developed specifically for this application prevents paint residue from sticking. And the use of carbon fibers ensures the coating's conductivity.

Short cleaning time, no static charge

Cleaning time is reduced and static charge is prevented.

High-quality nonstick coatings and slide coatings

The ChemCoat® coating procedure creates a high-quality surface coating with excellent nonstick properties and/or very good sliding properties. Thanks to our special infusion process, our ChemCoat® polymer coatings and fluoropolymer coatings are particularly well anchored to the substrate.

ChemCoat® nonstick coatings can be applied to aluminum, steel, stainless steel, ceramics and some coppers. They are used in particular in applications requiring good sliding and nonstick properties, as well as high wear resistance.

Coating thicknesses 7 µm to 70 µm
Temperature range: -40 °C to +260 °C
Surface roughnesses (Ra): up to approx. 1.5 µm
FDA approved: yes, with certain coating types
Fluoropolymer layer
Substrate

Conveyor plates (protection from wear & nonstick coating)

Conveyor plates for coal mining

When lignite is mined, wet coal is also transported on conveyor systems for further processing. Vertically arranged conveyor plates are part of these conveyor systems.

Less wear, easy cleaning

The heavy, wet coal causes the conveyor plates to wear quickly. And the sticky coal mass causes blockages, meaning that they have to be cleaned again and again.

PlasmaCoat®

Coating the conveyor plates with PlasmaCoat® provides effective protection from wear and extremely good nonstick properties.

Uninterrupted transport, high durability

The plates can transport the wet coal without problems. The plates do not need to be replaced as frequently. Cleaning and maintenance costs have been reduced considerably.

Wear-resistant combination coatings

The PlasmaCoat® coating procedure combines the outstanding surface hardness and wear resistance of thermally sprayed metal or ceramic coatings with the nonstick and sliding properties of polymers and fluoropolymers.

PlasmaCoat® combination coatings also offer very good traction properties with various degrees of surface roughnes and profiles. An embedded metal or ceramic coating can be used as a substrate for the coating that protects from wear.

Coating thicknesses: 80 µm to 295 µm
Temperature range: -40 °C to +270 °C
Surface roughnesses (Ra): 1.5 µm to 17.5 µm
Surface hardness: 28 to 70 HRc
FDA approved: yes, with certain coating types
Polymer layer
Metallic/ceramic reinforcement layer
Substrate